Impossible to route Internal wiring on custom frame
With carbon fiber, you can just design it into the frame structure. With metal tubing, the correct way is to weld in an internal cable stop that won''t weaken the tube structure.
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Can carbon fiber frame be modified to have internal wiring - ABC Stimulo Photonics [PDF]
With carbon fiber, you can just design it into the frame structure. With metal tubing, the correct way is to weld in an internal cable stop that won''t weaken the tube structure.
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I figure I may as well make my first topic about a hot button issue. There''s obviously a lot of debate surrounding internal routing in the bike world in
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I have drilled plenty of holes in bicycle frames, and it can be done to any material, as long as the person doing the drilling knows what they are doing. I have an aluminum Marin commuter bike that already
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By Tom Jow — The modern carbon fiber frame is a work of art. With swoopy curves and smooth joints, what really makes them
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Maybe your cable guide is broken inside the frame. I haven''t wired cervelos but if you don''t have an external guide under the crank you will need
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Many new frames come with cable guides, which are basically hollow tubes you put the end of a cable into to snake it through the frame, already installed. If your frame did not, go to your
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Some frames have permanently-secured internal guidance and some leave the internal wires flopping in the breeze. Consider the future too - try and allow for future stuff like DI2 wiring and
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Tech Talkby Jim Langley If you bought a new road bike in recent years, you may have cables that are partly inside your frame, maybe your components, too.
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How exactly is carbon fibre used to make a frame? What are the different construction methods? Why is the term itself so misleading in the world of cycling? And if the raw materials are
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Consult a carbon-frame repair specialist and ask for a quote. Compare that quote to the cost of a new frame. Don''t do it yourself.
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In the event you can''t get the wire through an existing hole, you could cut it and splice it back together (solder/heat shrink). This will require a longer cable so you can splice back together outside the
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Sportster Models - frame internal wiring - Just wondering if any of you guys have had the guts to drill holes in your frame and run the wiring inside the frame? How did it work out and did it
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Finally it will be much harder to sell you bike with a questionably modified frame, nobody I know would buy it. There are several externally routed dropper posts on the market I would consider...
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Would it be possible in any DIY way to convert to full internal cables on a frame that isn''t specifically made for it? If so, how? Running the cables through the bar and stem is pretty
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Haidelibikes'' comprehensive guide on carbon fiber bicycle frame manufacturing, covering design, molding, curing, painting, and quality testing
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Internal cable routing on a steel road bike – is it worth it? Many riders love the clean look of hidden cables, but figuring out the right parts can be a
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Just pulled the trigger on some heavily discounted road di2 shifters, and it will be a little project over the next few months to source and then convert my old, fully externally routed carbon
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It''s doable if you''re serious about modifying already cured carbon fiber. Just not with hand tools or standard 118 degree drills. You''ll need a CNC mill and endmills specifically designed for cutting
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Would I be able to have a local framebuilder retrofit an existing steel mountain bike frame to install internally routed cable guides on the top tube without disassembling the frame? I would probably
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I imagine it is not that hard to drill the holes into the frame and file out a space for the right angle of insertion. Than it is a matter of brazing in a cable stop of some kind...Is this crazy? I really want to
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Hi, I am having difficulty finding a proper answer to a couple of questions I have regarding internal cable routing through a carbon bike frame. Every video I have looked at, with one
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Until the development of carbon frames, there were not that many bikes that used internal cable routing. As such, there were
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As far as I understand, a fiber can''t be bent too much, else it won''t give required performance and signal speed. So CAN it be wired internally at all?
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I wanted to use this existing internal cable port from the old derailer to use as an internal installation of a dropper seat post. Only problem is that the original hole seems to be small and only
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Introduction: All-in-One Guide to Restoring and Repairing Carbon Fiber Components Carbon fiber is widely used across automotive, aerospace, sports, and industrial
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Bikes with internal cable routing looks super slick and cleaner than the most minimalist of whistles. But beyond the aesthetics has the move to full
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Body and cowl must be metal, carbon fiber, or fiberglass. Driver compartment, frame structure, roll bars, and body must be designed to prevent driver''s body or limbs from contact with track surface.
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I''m converting my favorite Blue Racing CX frame from mechanical to DI2 GRX shifting. I absolutely LOVE how light and nimble this bike is, and it''s taken me literally across the world but a new
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Most entry-level or mid-range carbon frame bikes lack cable routing holes and internal channels, making modification difficult and risky. It''s recommended to purchase a frame that natively
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